The LED lamp market will grow at 25 per cent annually to reach $25 billion in 2023. Hence LED light manufacturing is a profitable investment opportunity for entrepreneurs
Light-emitting diodes (LEDs) are semiconductor devices that emit visible light when electric current passes through them. Compared to conventional lighting systems, these are smaller, have a longer operating life and involve a lower cost of ownership. Available in a wide range of colours, LED light bulbs are more durable and offer comparable or better light quality than other types of lighting.
Residential LED lights, especially Energy Star rated products, consume at least 75 per cent less energy and last 25 times longer than incandescent lights. These also use significantly less power—a typical 84-watt fluorescent light can be replaced with a 36-watt LED to give the same level of light output.
The LED lamp market is projected to grow at 25 per cent annually to reach $25 billion in 2023. Hence LED light manufacturing is a profitable investment opportunity for entrepreneurs.
Full-scale LED light manufacturing requires setting up of a large-scale factory with a complex production process. However, it is possible for small-scale entrepreneurs to set up LED light assembly units as a small- or medium-scale manufacturing operation.
Process
LED-based lighting system cum LED lamp assembly consists of the following steps:
1. Procure/import milliwatt-rated LED chips, circuit and other mounting devices
2. Embed milliwatt-rated LED chips on the PCB board with the rectifier circuit, filter circuit, etc
3. Fit the PCB board with a holder cap and plastic modules fitted with Smokey reflector to form a compact unit
4. Test the assembled LED lighting system and package
Raw materials
For assembly of LED-based lighting systems up to 10W you may require:
1. LED chips
2. Rectifier circuit with filter
3. Heat-sink devices
4. Metallic cap holder
5. Plastic body
6. Reflector plastic glass
7. Connecting wire
8. Soldering flux
9. Miscellaneous items
10. Packaging material
Equipment required
LED light manufacturing or assembly is a complex process. Machines need to be selected on the basis of the specific LED type that is being produced and the raw material being used. However, major machines include:
1. LED PCB assembly machine
2. LED lights assembly machine
3. High-speed LED mounting machine
4. LED chip SMD mounting machine
5. Candlelight assembly machine for LED
6. LED tubelight assembly machine
Other equipment that may be required:
1. Soldering machine
2. Sealing machine
3. Small drilling machine
4. Packaging machine
5. LCR meter
6. Digital multimeter
7. Continuity tester
8. Lux meter
9. Oscilloscope
Pollution control requirements
The following steps may help to control pollution wherever applicable:
1. Fumes and gases are released during hand soldering/wave soldering/dip soldering, which are harmful to people as well as the environment and end products. Alternative technologies may be used to phase-out the existing polluting technologies. Numerous new fluxes have been developed, which contain 2-10 per cent solids as opposed to the traditional 15-35 per cent solids.
2. CFCs, carbon tetrachloride and methyl chloroform are used for cleaning of printed circuit boards after assembly to remove flux residues left after soldering and various kinds of foams for packaging. Many alternative solvents could replace CFC-113 and methyl chloroform in electronics cleaning. Other chlorinated compounds such as trichloroethylene, per chloroethylene and methylene chloride have been used as effective cleaners in the electronics industry for many years. Other organic solvents such as ketenes and alcohols are effective in removing both solder fluxes and many polar contaminants.
LED light manufacturing business registration
The entrepreneur needs to obtain following registrations and licences from government authorities:
1. Company registration with ROC
2. Trade licence from municipal authority
3. Udyog Aadhaar MSME registration
4. BIS certification
5. Bureau of Energy Efficiency certification
6. NOC from Pollution Control Board
7. GST registration
However, specific licence and registration requirements will depend on the manufacturing process and the type of LED light that is being produced.
Business economics
Under Modified Special Incentive Package Scheme (M-SIPS), the Indian government provides a special incentive package to promote large-scale manufacturing in the electronic system design and manufacturing (ESDM) sector. This scheme was amended on August 3, 2015. Salient amendments to the scheme include:
1. The term of the scheme has been extended up to 27-07-2020.
2. The scope of the scheme has been extended to cover additional verticals.
3. The procedure for grant of approval has been simplified and streamlined.
Incentives are now available for investments made in a project within a period of 10 years from the date of application.
Land and building
Builtup area: 280sq.m (3000sq.ft) office
Store: 93sq.m (1000sq.ft)
Assembly and testing: 185sq.m (2000sq.ft)
Rent payable per month: ₹ 10,000
Financial analysis
Profit per annum (before taxes) = Turnover per annum–Production cost per annum= ₹1,567,841
Net profit ratio=(Profit per annum)×100/(Sales per annum)
Rate of return=(Profit per annum) ×100/(Total capital investment)
Breakeven point.
Breakeven point=(Fixed cost) ×100/(Fixed cost+Profit)
Hello sir/mam
I want to start led manufacturing plants
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We start manufacturing unit in bangladesh of LED light,strret light,flood light ,tube light .For this need complet technical support,guide,machine supply & others.
I’m also looking for assistance in starting an LED panel light manufacturing. please contact me email is [email protected] and +251901445511 for whatsapp
Hi
I looking to set up a LARGE SCALE Manufacturing unit for LED Lights. I need consultancy support on the project. We’re looking to set up the project in Punjab, specifically near Amritsar. Please reach out to me through WhatsApp on the number mentioned below. I am currently located in Canada but will be looking to move back soon to set up my business.
+1(604)-364-3487
Hi Savar, nice day! I’m David from sunlumin optics, specializing in the production and design the optical lenses for led light,
We hope to bring your value with better products and more professional work.
Welcome to ask for the product catalog and look forward to quoting for you, thank you.
What is procedure to start the led business. Please do the needful support.9470531451
What is procedure to establish the led plant .Please do the needful support.
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Hi G S gupta, nice day! I’m David from sunlumin optics, specializing in the production and design the optical lenses for led light,
We hope to bring your value with better products and more professional work.
Welcome to ask for the product catalog and look forward to quoting for you, thank you. +86 18594232308
Sir ,
I want to start led manufacturing business, so I need consultancy support.
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I want to start a small scale in light fittings..Pls guide how to start..
Sir ,
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I want to start led manufacturing business, so I need help
My cont:+918943468809
I have 10 years working with one of world’s largest lighting companies and would like opportunity to manufacture lighting. Please contact for more information.
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i want to start a small scale led bulbs and led lights manufacturing units , I need some guidance oh how to proceed.
I want startup led bulb business
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i want to start a small scale led bulbs and led lights manufacturing units , I need some guidance oh how to proceed.
Akbar Khan
DELHI and Deoria sader Uttar Pradesh
Mobile- 9315094467, 7838520787
I want to set up LED light assembly unit at Odisha.
Intital investment will be 5 lakh.
Please suggest me.
Hi
I am Mohammad Yehya from Lebanon and I am interested in building a new business for led light bulb assembly.
Whatsapp me 0096171363567
Thinking of starting LED Bulbs manufacturing unit. Got a fair idea from your above write-up.
Can I more details, and what will be period of recovery of investments.
Thanks,
I want to start led lighting assembling business. Please contact me at phone no 9416362026
Ravinder Ajmani
Even Iam Also starting a Led bulb manufacturing Business please give me a suggestions
I want to start LED manufacturing business in Odisha , can you guide .
I was interested in manufacturing to small scale LED manufacturing and my name is sunil bhosale
Please sir give some guidance related LED product
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i want to start a small scale led bulbs and led lights manufacturing units , I need some guidance oh how to proceed.
Deepak Choudhary
Purnia bihar
Mobile- 7531073170
Dont worry we will supply led bulbs in your area
I want to start the led business pls advice me
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Dev
I want to start manufacturing in bareilly
starting to planing out new setup in this industry please call on given number 8860415085
Sir,
Many have put forward their requests. No reply have seen on this. You will be replying separately.
Anyway, I do have a similar plan to start an LED bulb business and want to start with first assembling the blub and later manufacturing.
I am from Kerala.
Could you assist please.
Thank you
Sir,
I want to start led manufacturing unit in Jammu ( J&K), Could u guide me , how to proceed.
My Name Is Vikrant Sharma.
Mob. 9419143357 ( Whatsaap no)
Regards
I’m interested in setting up a LED bulb manufacturing unit at Jorhat Assam PIN 785001
Hello we need a LED chips manufacturing project .
I want to start led manufacturing business in large scale with our brand name , so I need consultancy support.
Please contact me on my mobile no-9820777950.
i have a space around 1500 sq.feet at my house. I would like to start an assempling unit whether electrical/electronic. that would be an income for my family. assempling LED tubelight or LED light or stabilizer or any electronic or electric equipments. Would you please advise me regarding this. whether ant government assistance can be availed financially and physically. My mobile no:8281765860 or 9846010248
from boby kottayam
Dear Mr. Philip,
We are working in assembly of LED products in Delhi, you may please contact us at below mentioned number to discuss for establishing assembly plant.
Regards
Kaushal Kishore
+918076576066
Hello sir/mam
I want to start led manufacturing plants
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Hi
I am planning to establish a LED manufacturing unit in India, need consultancy against it
Hi,
I also wanted to start my business with minimum capital. Could you please guide me to set up business in nagpur.
Sir ,
I want to start led manufacturing business, so I need consultancy support.
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Good project report n analysis
Thank you for your feedback.
Hello sir/mam
I want to start led manufacturing plants
So i need
Please guide and help me
My WhatsApp no +917070705523
The above project is very interesting, and I will appreciate if you would help me to find my footings and guidelines for the take, even if it’s a scaled down fashion.
I wouldn’t mind partnership of any magnitude too.
I’m currently living in United Kingdom, but this projected will be cited in Nigeria, marketing to the whole of West African countries.
HI Amos, We are a manufacturer too and we can help each other. Contact me whatsapp +91-8800116088
dear sir/madam
I want to start a small scale led bulbs and led rechargable lights manufacturing units ,
where should i get guidance about this??
i’m from mangalore, Karanataka.
Is there any training regarding in this subject??
please share your guide with me on this..
thyankin you
Hi if ur interteyd to know about this contact me @9986961468
U can communicate in kannada with me
Dear sir/maam
I want to start small scale led bulb plant plz guide me what are the requirement i would come up with
I am from dehradun (uttarakhand)
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i want to start a small scale led bulbs and led lights manufacturing units , I need some guidance oh how to proceed.
I want to start a small scale LED bulbs and LED light manufacturing unit at Banka District , Banka . Please guide me how to proceed.
i want to start a small scale led bulbs and led rechargable lights manufacturing units , can i get some guidance
I just want to start a manufacturing unit of led bulbs can you please guide me from which capital I need to start which will be beneficial for me
I want to start lighting emmiting diode manufacturing unit as a small scale industries. Please suggest me how much fund required to operational one small unit.
what if i want to start with 4 to 5 lakhs …..should i purchase the machinery or shall i get the made products with my branding
Sir ,
I want to start led manufacturing business, so I need consultancy support.
Please contact me.
Mob no-8083109811
if any need for testing and certification let me know
like BIS & NABL TESTING
SHAMSHER SINGH YADAV
7503191680